Product Introduction

The X30K fully automatic vacuum capping machine includes the main components of tank inlet and outlet conveyor, tank inlet and outlet, vacuum chamber, gripper, capping machine, capping head, etc.

Bottles that have not been capped during the filling process enter from the left side of the machine's inlet and outlet conveyor. Pneumatic can blocking devices are installed on the two side baffles of the conveyor to ensure that only one bottle enters the push position at a time and that other bottles do not accidentally enter during the vacuum capping process.

The can feeder consists of an actuator cylinder, a sensor, and a push ring.

After the bottle enters the push position, it will be detected by the sensor. When the current can is completed and the can dispenser has been reset, the push ring of the can dispenser will push the bottle to the center of the tray. Therefore, the bottle body detection signal is a trigger command signal for the start of a bottle working cycle. The push ring is customized according to the size of the bottle positioning height and is a bottle shaped component. The bottle positioning ring on the corresponding tray is also a bottle shaped component. At the same time as the bottle feeder enters the bottle, the capping device will push a cap bottle into the center of the tray towards the screw cap position below the machine head. The push ring will quickly return to its initial position, and the position sensor on the execution cylinder can detect the reset model of the push ring. After that, the vacuum chamber will rise. The upper end face of the cylindrical glass vacuum chamber is pressed against the silicone sealing gasket at the head position. During the ascent of the vacuum chamber, the sensor located on the vacuum chamber drive cylinder can detect that the vacuum chamber is approaching the sealing gasket, and the vacuum switching valve on the machine head will open in a timely manner.

The lid is sucked under the capping plate, and the bottle is located in the center of the tray, both inside a sealed vacuum chamber. After the vacuum valve is switched, the vacuum chamber is connected to the vacuum pump pipeline, and a vacuum pressure sensor is also connected to the vacuum chamber, which will provide real-time feedback to the machine program controller on the vacuum degree and pressure values inside the vacuum chamber.
When the value detected by the vacuum sensor reaches the set value, the tray lifts the bottle upwards and the capping machine head begins to rotate. When the bottle mouth comes into contact with the bottle cap, the bottom plate of the tray begins to receive downward pressure. The claw mechanism on the tray clamps the bottle body, and at the same time, the top surface of the lid and the surface of the silicone screw cap are also subjected to equal pressure. The screw cap plate transmits torque to the lid through friction, causing the hook claws of the lid to screw in along the thread of the bottle mouth. When the screw cap resistance increases, the screw cap plate will stop rotating. This model adopts a fixed torque control screw cap, and the torque is adjusted through a pressure knob located on the side of the body.

The capping action is controlled by a delay method. After the capping action is completed, the vacuum switching valve resets, and the vacuum chamber is connected to the atmosphere, restoring the normal pressure state. The vacuum chamber and tray descend simultaneously. When the two sensors connecting the vacuum chamber and tray simultaneously detect the reset of the vacuum hood and tray, the bottle extractor moves to push the bottles from the tray position to the right side of the conveyor. The conveyor chain plate will send the bottles that have completed vacuum sealing out of the machine.

Later, the sensor on the can extractor detected a reset of the can extractor, and the work cycle of vacuuming and capping a bottle was completed.

Product Features
X30K fully automatic vacuum capping machine is a device that mainly operates through electrical program control and pneumatic drive. Unlike traditional mechanical transmission equipment, cylinders are used as the main power components, and various motion components are coordinated through a programming controller. A large number of sensors are applied to detect the motion components on bottles, lids, and equipment.
The benefits of using pneumatic and electrical programming control instead of mechanical transmission devices are that the equipment can be very clean, avoiding the impact of lubricating grease on the production environment and products. It is important to monitor and flexibly adjust the required parameters of the product, such as vacuum degree, tightening torque, etc.
Based on the characteristics of the device, the management personnel of the device can easily maintain, adjust, and troubleshoot the equipment as long as they master the workflow of the machine and the role of each sensor signal in the machine program.
Product parameters
Power supply: single-phase AC 220V
Compressed air: above 0.11 cubic meters per minute, 0.7 megapascals (7 kilograms per square centimeter)
Vacuum pump: Recommended models 2X-8A or XD040, capable of pumping 8~10 liters per second, with a maximum vacuum degree of -96KPa.
Applicable cover type range: According to QB/T 1499-2000 standard cover type range,
Cover outer diameter range: 33.5~85 millimeters
Cover thickness: 8.6-16mm.
Applicable bottle range: Round bottle body diameter 40-85mm,
Bottle height: 60-168 millimeters
Height of the canning machine: The height of the canning plane is very low at 830 millimeters.
Machine dimensions: 850x1000x1165 millimeters