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Vacuum rolling machine HYTW-610, HYTW-710
Product Overview: The vacuum rolling machine is suitable for large factories, mines, universities, government canteens, central kitchens, fast food co
Product details
The vacuum rolling machine is suitable for large factories, mines, universities, government canteens, central kitchens, fast food companies, food factories, fresh supermarkets, meat product factories, semi-finished product processing and distribution, military catering and other places. This machine is made of SUS304 stainless steel, with automatic timing and automatic forward and reverse rotation functions. It uses the vacuum principle to shorten the pickling time, and the meat can quickly taste. Usage: It can be used to pickle and process sausages, ham, bacon, grilled meat, poultry, sauce braised and leisure meat products. It can evenly absorb and pickle the meat, improve the firmness of the meat and the elasticity of the raw materials, enhance the water retention of the meat, improve the internal structure of the raw materials, maintain the color of the meat pieces, and make the meat fresh and tender. Easy to clean, easy to discharge and empty. Easy to operate, equipped with a vacuum device. It has the functions of stirring, rolling, and soaking juice, with the drum opening facing upwards when soaking juice. Flipping and discharging materials with a touch is easy and convenient, which can meet the production needs of a wide range of users.
Structural composition
The whole machine is made of all stainless steel, mainly composed of stainless steel matte sandblasting cylinder body, vacuum system, motor, timing system, tilting device, etc.
Working principle
The function of a vacuum kneading machine is to evenly knead different types of livestock and poultry meat, as well as meat pieces from different parts and injection volumes, under vacuum conditions. Through the dissolution and absorption of salt, excipients, and proteins, the machine improves the meat structure, tenderizes meat fibers, and increases product yield. At the same time, it greatly shortens the stirring time and improves work efficiency.
| product name | productmodel | External dimensions |
|
| Vacuum Tumbler |
HYTW-610 HYTW-710 |
1380*840*980mm 1160*1115*1645mm |
|
| Cylinder capacity | vacuum degree | power | |
| 180L 250L |
-0.085MPa -0.076Mpa |
1.3kw/380V 1.5KW/380V |
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| Machine weight |
|
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| 250kg 280kg |
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1. Unpack the machine and place it in a spacious and stable place for easy access Operation of equipment and handling of drums and meat carts (plates). 2. Check whether there are any defects in the working parts of the machine. 3. Check if the appearance of the machine has been damaged during transportation. 4. Before use, check the sealing condition of the vacuum system, cover the cylinder cover, and check that the gap between the vacuum sealing strip and the cylinder cover is consistent (if not, close the cover again). Press down the buckle to start the vacuum pump and evacuate to -0.08MPa Turn off the vacuum pump and observe again after half an hour. Attention: When vacuuming, the opening position of the cylinder must be facing upwards. If the pointer of the vacuum gauge remains in its original position, it indicates that the system is well sealed. Otherwise, it indicates that there is air leakage in a certain part of the system, and further inspection should be carried out according to the vacuum system diagram.
5. Extract the vacuum tube from the panel, insert the quick connector into the connecting pipe of the drum cover, and open the ball valve to connect the drum to the vacuum pump box. Press the vacuum start button to start the vacuuming operation, and the vacuum gauge will display the system vacuum level. When the system vacuum reaches -0.08Mpa, close the ball valve and then press the main stop button again to turn off the vacuum pump. Remove the vacuum quick connector from the drum cover to detach the drum from the vacuum pump.
Attention: The installation and wiring of this device should be carried out by qualified and skilled technicians. 6. Connect the power supply, which adopts a three-phase four wire system. The cross-sectional specification of the connecting cable is 3 × 1.5+1 × 1.0mm. The power supply inlet is connected to terminals L1, L2, and L3, and the grounding wire is connected to the PE terminal. 7. Before use, determine the direction of operation of the vacuum pump motor (After the power supply of the electric control box is turned on, press the "vacuum start" button on the operating cotton board to start the vacuum pump, press the outlet of the tube with your hand, and observe whether the vacuum gauge displays vacuum. If the pointer of the vacuum gauge does not show any deviation, it indicates that the wiring is reversed and vacuum cannot be drawn. The correction method is to swap the positions of any two phase lines of the vacuum pump motor.) 8. Before use, check the direction of operation of the rolling motor (after the power supply of the control box is turned on, press the "rolling" button on the controller, observe the direction of rotation of the rolling drum, which should be counterclockwise when viewed from the right. If it is clockwise, the position of any two phase lines of the rolling motor needs to be replaced.) 9. Turn on the power to set the time and load the material (use the jog button on the control panel to rotate the drum so that its opening position faces up, and load the chicken and seasoning to be processed into the drum. The drum has a capacity of 180L. To achieve the best rolling effect, the actual feeding amount should be controlled within 60% of the drum capacity, that is, the feeding amount at a time should not exceed 100kg.
Common troubleshooting
1. If the drum does not rotate after pressing the start button?
Check the power supply, reconnect the power supply, open the cover of the electrical control box, and reset the tripped thermal relay.
2. Can't the vacuum degree be maintained for a long time?
Wrap the leaking joint around the raw material tape, apply glue, and then tighten it.
Remove foreign objects or replace the sealing ring.
Remove foreign objects and clean.
3. Is the suction not smooth and the vacuum pumping speed significantly slowed down?
◎ If the vacuum pump loses oil and the rotary blades are worn, add special vacuum pump oil. If the vacuum pump is damaged, it must be repaired or replaced by a professional manufacturer.
The gravity filter gradually clogs due to long-term unclogging. Open the organic glass cover of the gravity filter and clean the inside.
4. Does the pipeline accessory and vacuum pump make abnormal noises and increase noise during operation?
After the gravity filter is filled with water and cannot be drained in a timely manner, open the organic glass cover under normal pressure, drain the accumulated water in the gravity filter, and observe the oil on the vacuum pump oil gauge. If the oil has turned milky white, it indicates that water has entered the pump, and new oil should be replaced immediately.
Dry friction or wear occurs between running components due to oil loss, add lubricating grease or replace worn parts.
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