Nanjing submersible thruster manufacturer QJB2.2/4-1400/2-85/P submersible thruster
QJB2.2/4-1400/2-85/P Contact Oxidation TankThe submersible thruster was independently developed by our company based on the introduction of German submersible motor production technology in 1988. It has now formed a series of products with motor power ranging from 0.85~15kw, speed ranging from 42~980 rpm, and impeller diameter ranging from 260~2500mm for mass production, breaking the situation of China's submersible agitator completely relying on imports. Nanjing Du'an Water Treatment is still the only recommended unit for the localization of the first batch of sewage treatment equipment in this series of products and the drafting unit for the submersible mixer industry standard. This is another solid step taken by Nanjing Du'an Water Treatment to achieve the goal of domestication of water treatment equipment in China, following the submersible sewage pump product. Since its launch on the market, this product has been put into operation in dozens of sewage treatment plants across the country and has received unanimous praise from users.
1. Equipment name: Submersible mixer
2. Model and specification QJB4/4-2500/2-42/P
3. Main technical parameters
Model number |
QJB4/4-2500/2-42/P |
Motor power |
4.0kW |
Impeller speed |
42rpm |
Impeller diameter |
2500mm |
Motor protection level |
IP68 |
Motor insulation grade |
F |
4. Purpose
Used for low-speed stirring in biological treatment tanks to ensure thorough mixing of sludge and water without generating oxygenation.
5. Technical performance
5.1 The submersible mixer can rotate and balance freely, ensuring no jamming, stagnation, vibration or other phenomena;
5.2 The submersible mixer shall undergo a sealing pressure test before leaving the factory, with a test pressure of 3kg/m2There was no leakage for 5 minutes;
5.3 The submersible mixer adopts a dual mechanical seal structure and a lip seal structure, and the mechanical seal ensures reliable operation within 8000 hours without the need for replacement;
5.4 The lead out cable of the submersible mixer shall use YZW type rubber sheathed flexible cable or other cables with the same performance as GB5013.2, with a standard configuration length of 10m per unit. The cable sealing head shall be treated with special vulcanization to prevent damage to the cable sheath and water leakage to the motor;
5.5 The surface of the submersible mixer is sprayed with anti-corrosion paint, which is bright, free of stains, bumps, cracks, and other phenomena; The primer of the motor housing is PVC epoxy resin, and the surface is coated with chlorinated rubber paint;
5.6 The submersible mixer oil chamber is equipped with a sealed leakage protection device;
5.7 The dual color wire (yellow/green) in the cable leading out of the submersible mixer is designated as the grounding wire, and the connection is reliable. The grounding sign is obvious and not easily erased during the service life;
5.8 The submersible mixer blade and rotor undergo dynamic balance testing, with a balance accuracy of G6.3;
5.9 The underwater mixer can rotate horizontally within a range of 120 ° and adjust the flow angle arbitrarily.
6. Service life
Under specified conditions, the average operating time of the submersible mixer before the first failure is not less than 10000 hours, and the overall service life of the machine is not less than 15 years.
7. Structural design
7.1 Junction Box
The junction box is completely sealed and isolated from the surrounding liquid and motor parts; Cooling: The motor stator is cooled by the surrounding liquid.
7.2 Gears
Adopting planetary gear transmission to reduce impeller speed.
7.3 Leaves
The blades are double banana shaped and cast with aluminum alloy, effectively preventing the problem of blade fracture; The inlet edge of the blade is bent backwards and has permanent automatic cleaning performance; Tighten it onto the shaft with a locking nut, making it easy to disassemble and replace during lifting and maintenance.
7.4 Motor
Adopting a fully submerged squirrel cage induction motor, the insulation level of the submersible motor winding is F grade, and the protection level is IP68. The maximum speed per minute shall not exceed 1500 revolutions per minute. The motor can operate continuously, starting at least 12 times per hour without causing any harmful effects.
7.5 Oil chamber
Lubricate and cool the sealing device, bearing seat and gearbox between the motor and liquid. The oil chamber plays a role in shock absorption and noise reduction. If necessary, an airbag device can be embedded to reduce and lower the pressure rise in the oil chamber.
7.6 Bearings
The motor shaft is supported by two bearings, which are double row ball bearings; And the main bearing is a double row spherical roller bearing; The impeller shaft is supported by a double row angular contact ball bearing and a cylindrical roller bearing;
The operating life of the agitator bearings is greater than 60000 hours.
7.7 Shaft seal
The mixer consists of two mechanical seals and one lip seal. Sealing device material: tungsten carbide - tungsten carbide.
7.8 Mechanical seal
Each wheel axle is equipped with a series connected double-layer independent rotating shaft mechanical seal system, and the sealing device operates inside a fuel tank. The design lifespan of mechanical seals is greater than 25000 hours.
7.9 Monitoring System
There are two thermal switches installed in the stator winding, which operate at 125 ℃. Under normal circumstances, the temperature of the motor does not exceed 80 ℃.
7.10 Control System
The control box can achieve self-protection of equipment, with overheat, overcurrent, and leakage protection functions, and can reserve PLC interfaces.
8. Materials
GG25 cast iron shell
Impeller composite polyurethane
Spindle stainless steel
Mechanical seal tungsten carbide - tungsten carbide
Stainless steel guide rod
Stainless steel lifting bracket
Lift the steel cable with stainless steel
Static sealing material nitrile rubber
Fasteners made of stainless steel ASTM321
9. Scope of supporting facilities
Fully assembled underwater thruster:
※ Submersible motor
※ Complete set of lifting device, guide rod, bracket, steel wire rope, etc
10 meter underwater cable, cable clamp, junction box
※ All connecting accessories and anchor bolts
※ Control box
QJB2.2/4-1400/2-85/P Contact Oxidation TankShipping List:
One Nanjing Du'an QJB4/4-1100/2-80/P hydrolysis tank pusher, one user manual, one product certificate, one user opinion letter, one warranty card, and one installation accessory (all packaged in wooden boxes).
Wooden box packaging, containing product certificate of conformity, product user manual, and anti-counterfeiting mark.
Automobile transportation, delivering goods to the customer's designated location.
Warranty: 18 months, starting from the arrival of the goods on site
If needed, please contact us and feel free to contact us for product pricing and business negotiations.
Purchase information
·
1Source Description
Nanjing Du'an Water Treatment Equipment Co., Ltd. factory direct sales, all prices are factory factory prices, please refer to the actual parameters for accuracy!
2Regarding the brand
Nanjing Du'an Water Treatment is a manufacturer dedicated to providing sewage treatment equipment to the world. Nanjing Du'an Water Treatment Equipment Co., Ltd. relies on excellent technology, advanced management methods, and a spirit of continuous innovation to provide strong guarantees for product development, design, research and development, production and manufacturing, quality monitoring, and fast service. We have been making unremitting efforts for the human environment and water resources……
3Regarding materials
divided into304Stainless steel and carbon steel are determined by customer requirements. Generally, it is recommended to choose a highly corrosive option304Stainless steel material.
4Regarding customer service
·
Please call Nanjing Du'an Water Treatment Equipment Co., Ltd. directly24Hourly after-sales service hotline:13813381829

