Rubber foam insulation pipe/board production line

Product Introduction：

Rubber foam insulation pipe/board production lineExtruders are mainly used for extruding various types of foamed or non foamed rubber pipes, sheets, handles, sheaths, profiles, sealing strips, etc.

major component：Rubber cutting machine, mixing machine, feeding device, open mill, rubber extruder, head mold, far-infrared vulcanization box, hot air vulcanization box, traction cutting device.

Equipment features：

The screw is divided into feeding section, compression section, throttling section, exhaust section, and extrusion section. The throttling section adopts shallow groove equidistant equal depth threads, which can achieve high shear and stable conveying process of the rubber material, and also improve the exhaust effect.

The rubber foam insulation pipe [commonly known as sponge pipe]/sheet production line is a new technology and advanced fully automatic continuous production line. It uses high-performance nitrile rubber and polyvinyl chloride (NBR, PVC) as the main raw materials, combined with various high-quality auxiliary materials, and is made of soft insulation and energy-saving materials through special foaming processes. This production line has fast extrusion speed, high degree of automation, excellent safety performance, advanced technology in design, structural performance, vulcanization quality, and other aspects. The rubber sponge insulation material produced by this production line is a closed cell elastic material, which has excellent properties such as softness, bending resistance, cold resistance, heat resistance, flame retardancy, waterproofing, low thermal conductivity, shock absorption, and sound absorption. It can be widely used in various cold and hot medium pipelines and containers in industries and departments such as central air conditioning, construction, chemical, pharmaceutical, textile, metallurgy, ships, vehicles, and electrical appliances, achieving the effect of reducing cold and heat losses. Due to its convenient construction, neat and beautiful appearance, and no pollution, it is a high-quality next-generation insulation material. The rubber sponge insulation material produced by this production line is a closed cell elastic material, which has excellent properties such as softness, bending resistance, cold resistance, heat resistance, flame retardancy, waterproofing, low thermal conductivity, shock absorption, and sound absorption. Can be processed into fitness equipment, medical devices, daily necessities handles, protective covers, etc. It can be widely used in various industries and departments such as central air conditioning, construction, chemical, pharmaceutical, textile, metallurgy, ships, vehicles, electrical appliances, etc. It can achieve the effect of reducing cold and heat losses, and is also an ideal insulation material for indoor and outdoor pipelines used in solar heating systems.

The rubber foam insulation pipe [commonly known as sponge pipe]/board production line can produce foam insulation pipes and boards of different sizes:

Pipe material: inner diameter 12-108mm, wall thickness 6-30mm

Board: Width 0-2000mm, Thickness 6-50mm

This production line can also produce foamed or non foamed sheaths, handles, profiles, sealing strips, etc.

Heating method: electricity or natural gas.

We provide turnkey services, including installation, commissioning, formulation, process, and training.

Equipment composition

Number, Equipment Name, Quantity, Remarks

1 150Cold feeding rubber extruder 1

2 6Infrared vulcanization box 1

3 Flat head (maximum product width 1200MM) 1

4 One out of six hose head 1

5 Pipe head automatic control system+6 sets of constant temperature system 1

6 6Rice hot air vulcanization box (width 1140mm) 1

7 6Rice hot air vulcanization box (width 1640mm) 2

8 6Rice hot air vulcanization box (width 1800mm) 2

9 4Rice cooling conveyor trimming (with flat pipe cutting device) 1

Rubber foam insulation pipe [commonly known as sponge pipe]/sheet production line general parameters

1 Equipment center height 1050 ± 20mm

2 Equipment direction: When facing the equipment, enter on the right and exit on the left

3 Equipment color: gray white

4 Equipment power supply three-phase 380V, 50HZ

5 Required steam source 0.5-0.6MPa

6 Required water source 0.2MPa

7 Production speed 35m/min

8 The working environment temperature of the equipment is 0-40 ℃, and the humidity is 50% -90%

9 Emergency stop devices are installed on all powered equipment

10 Action indicator light color: power indicator: white, operation indicator: green; Fault indication: red

11 The components installed on the control box include start, stop buttons, and other operation buttons

12 The equipment meets the production process, the layout of the equipment power and gas paths is reasonable, and the direction is horizontal and vertical; Convenient for employees to operate

13 The electrical system adopts a control cabinet, which includes drive system, joint control system, speed control system, etc. inside

14 The electrical control cabinet is arranged inside the bracket, which does not affect the movement of operators. The control panel bracket is made of aluminum profiles

15 Wiring must have a certain margin, use color codes to distinguish purposes, and have terminal markings

16 All iron structures are treated with baking paint, and all precision added workpieces are treated with blackening or chrome plating on the surface.