Product Overview
The R500 series RTU is a new generation RTU product from Ankang Technology, which adopts advanced 32-bit processors and real-time operating systems, combining high performance and real-time performance, with integrated control systems. The R500 series RTUs are not only capable of easily handling routine tasks such as logic operations, timing switches, addition and subtraction counting, but also capable of completing advanced functions such as complex data processing, natural gas metering, high-speed counting, PID control, and communication networking.
Product Features
·Modular structural design, supporting standard DIN rail installation
·The main control integrates Ethernet and serial ports, supporting the use of communication expansion modules to add additional Ethernet or serial ports
·Comprehensive communication services, supporting communication protocols such as Modbus RTU/TCP, DNP3, etc
·IEC 61131-3 standard, supports LD, FBD, ST, SFC, and IL programming
·Support power supply, main control, and network redundancy to ensure high availability operation of the system
·Adapt to harsh working environments, with a temperature range of -40~70 ℃ and a humidity range of 5%~95% RH
·Through CE certification, achieve EMC electromagnetic compatibility level 3 standard
Application field
General Industrial Data Collection and Process Control
Oilfield natural gas processing station, combined station
Oil well process parameter detection and production optimization control in oil fields
Monitoring of oilfield transfer stations, oil depots, and oil production metering stations
Gas lift well control and natural gas flow metering
Monitoring of hot water boilers and industrial steam boilers
Remote control of water source well and pumping station
Pipeline leakage detection, valve control, and pipeline flow measurement
Detection and control of open channels, water gates, and water levels
Atmospheric environment and water quality monitoring
Remote telemetry and control of power system parameters
Automatic control of water supply
Automated control of urban water treatment
Environmental indicators
environmental conditions |
working environment |
-40 ~ +70℃，5 - 95% RHNo condensation |
storage environment |
-50 ~ +80℃ |
Pollution level |
Non corrosive gas |
pollution level |
2level |
overvoltage |
2level |
Mechanical environment |
vibration |
5 ~ 16 Hzuniform amplitude1 mm
16 ~ 150 HzConstant acceleration0.5 g |
impact |
maximum intensity10 g，11msHalf sine wave |
Protection level |
Shell protection |
IP 20 |
Electromagnetic Compatibility |
Anti interference level |
Bdistrict |
|
Electrostatic discharge anti-interference
IEC61000-4-2
|
Contact discharge:6 kVAir discharge:8 kV |
|
Radio frequency electromagnetic field radiation anti-interference
IEC61000-4-3
|
80 MHz ~ 1 GHz 10 V/m
1 kHz 80% AMsine wave
|
|
Transient pulse group anti-interference
IEC61000-4-4
|
Power Supply:2 kVOther:1 kV |
|
Surge immunity
IEC61000-4-5
|
Power Supply:2 kV CM；1 kV DM，
Others:1 kV |
|
Radio frequency field induction conduction anti-interference
IEC61000-4-6
|
150 kHz ~ 80 MHz：10 Vrms，
1 kHz 80% AMsine wave |
|
Power frequency magnetic field immunity test
IEC 61000-4-8
|
30 A/m,Stable and continuous magnetic field test |
|
Conductive emission
IEC 61131-2 Aclass
|
0.15 MHz ~ 0.5 MHz：<79dB (MV)Quasi peak value;<66 dB (MV)average
0.5 MHz ~ 30 MHz：<73dB (MV)Quasi peak value;<60 dB (MV)average
|
|
radiated emission
IEC 61131-2 Aclass
|
30 MHz ~ 230 MHz：< 40 dB (μV/m)quasi-peak
230 MHz ~ 1 GHz：< 47 dB (μV/m)quasi-peak
|
CPU controller
Module model |
CPU-5021 / CPU-5021R |
CPU-5051 / CPU5051-R |
General Information |
sizeW*H*D (mm) |
43*118*92 |
Rated power consumption |
5 VDC@700 mA |
Calculate and store information |
Calculation speed |
400 MHz |
400 MHz |
Power off storage space |
128 KB |
maximumI/Oinformation |
Number of expansion modules |
48 |
48 |
Digital input |
512 |
512 |
digital output |
512 |
512 |
Analog input |
256 |
256 |
Analog output |
128 |
128 |
RTDinput |
64 |
64 |
Ethernet |
2*RJ45 100Mbps |
serial port |
1*RS232 1*RS232 / RS485 |
Modbus RTU |
main site/slave |
main site/slave |
Modbus TCP |
client/server |
client/server |
PID回路 |
32 |
32 |
Digital input
Module model |
DI16-24VDC |
DI4-24VDC PULSE |
General Information |
sizeW x H x D（mm） |
43*118*92 |
Rated power consumption |
5 VDC@90 mA |
5 VDC@110 mA |
Digital input |
number of channels |
16 |
4 |
input method |
Leakage type |
Unipolar pulse |
Input voltage range |
24 VDC ±10% |
5 ~ 24 VDC |
Typical input current |
5 mA |
8 mA |
Signal range |
signal”1”：> 8 VDC
signal0：< 3 VDC
|
amplitude5 ~ 24 VDC |
Maximum input frequency |
30 Hz |
10 kHz |
Counting range |
- |
32 bits |
Bus isolation |
support |
support |
Transient protection |
support |
support |
digital output
Module model |
DO16-24VDC |
General Information |
sizeW x H x D（mm） |
43*118*92 |
Rated power consumption |
5 VDC@95 mA |
digital output |
number of channels |
16 |
output method |
Source type |
Output voltage range |
24 VDC ±10% |
Maximum current of the channel |
180 mA |
Maximum current at the common end |
3 A |
Channel leakage current |
100 uA |
Bus isolation |
support |
Transient protection |
support |
Analog input
Module model |
AI8-I |
AI8-I HART |
AI4-RTD |
General Information |
sizeW x H x D（mm） |
43*118*92 |
Rated power consumption |
5 VDC@95 mA |
5 VDC@80 mA |
5 VDC@85 mA |
Analog input |
number of channels |
8 |
8 |
4 |
input method |
current |
current |
thermal resistor |
resolution |
16 bits |
16 bits |
16 bits |
sampling time |
100 ms |
100 ms |
100 ms |
Convert time |
10 ms |
10 ms |
10 ms |
Input Range |
4 ~ 20 mA |
4 ~ 20 mA |
PT100 |
Range of numerical quantities |
10000 ~ 50000 |
measurement accuracy(25℃) * |
±0.1% F.S |
±0.1% F.S |
±0.3% F.S |
measurement accuracy(Full scope)* |
±0.5% F.S |
±0.5% F.S |
±0.6% F.S |
interference suppression |
support |
support |
support |
Bus isolation |
support |
support |
support |
Transient protection |
support |
support |
support |
HART(Only applicable to)AI8-I HART） |
HARTversion |
HART 5 / HART 7 |
Supported commands |
0-3 / 6-9 / 11-22 / 33 / 35 / 38 / 40 / 44 / 48 / 54 / 59 |
* ForAI8-I HARTModule, measurement accuracy is not includedHARTDuring communication
Analog output
Module model |
AO4-I |
General Information |
sizeW x H x D（mm） |
43*118*92 |
Rated power consumption |
5 VDC@100 mA |
Analog output |
number of channels |
4 |
output method |
current |
resolution |
16 bits |
response time |
100 ms |
output range |
4 ~ 20 mA |
Range of numerical quantities |
10000 ~ 50000 |
Measurement accuracy（25℃） |
±0.3% F.S |
Measurement accuracy (full range) |
±0.5% F.S |
Bus isolation |
support |
Transient protection |
support |
modelBlock type |
modelblockname |
functiondescription |
power module |
PS-15W 24VDC |
power module24VDCInput,5VDC 3A |
PS-135W 220VAC |
85～280VACInput,24VDC/5A,5VDC/3Aoutput |
Main control module |
CPU-5021 |
Main control module2*RJ45 1*RS232 1*RS232/485 |
CPU-5021R |
Redundant main control module2RJ45 1RS232 1RS232/485 |
CPU-5051 |
Main control module2*RJ45 1*RS232 1*RS232/485 |
CPU-5051R |
Redundant main control module2*RJ45 1*RS232 1*RS232/485 |
communication module |
CM-3RS |
communication module2*RS232/RS485 1*RS485 |
CM-2ETH2RS |
Network communication module2*RJ45 1*RS232 1*RS232/485 |
CM-8RS |
8 roadRS485communication module |
I/Omodule |
AI8-I |
8 Channel analog input module (current type) |
AI8-I HART |
8 Channel analog input module (current type, supportsHART） |
AI4-RTD |
4 Channel thermistor module |
AO4-I |
4 Channel analog output module (current type) |
AO4-I HART* |
4 Channel analog output module (current type, supports)HART） |
DI16-24VDC |
16 Channel digital input module (leakage type) |
DO16-24VDC |
16 Channel digital output module (source type) |
DI4-24VDC PULSE |
4 Channel digital input module (pulse type) |
Traffic calculation module |
ME-GAS CPU |
Dual natural gas flow calculation module |
ME-GAS IO |
Calculation of dual natural gas flow rateIOmodule |
ME-GAS MB |
Natural gas flow computer base |
Base module |
MB-IO |
I/OModule base |
MB-CPU |
Main control module base |
MB-2CPU |
Redundant main control module base |
MB-PS |
Power module base |
MB-2PS |
Redundant power module base |
MB-3RS |
3 Base of Road Serial Communication Module |
MB-2ETH2RS |
2 Road Ethernet and2 Base of Road Serial Communication Module |
MB-8RS |
8 roadRS485Communication module base |
Bus cable |
E-BUS5A-0.5 |
E50Bus connection cableA（0.5m, with two end plugs) |
E-BUS5A-1.0 |
E50Bus connection cableA（1.0m, with two end plugs) |
E-BUS5A-2.0 |
E50Bus connection cableA（2.0m, with two end plugs) |
E-BUS5A-3.0 |
E50Bus connection cableA（3.0m, with two end plugs) |
E-BUS5B-0.5 |
E50Bus connection cableB（0.5m, with two end plugs) |
E-BUS5B-1.0 |
E50Bus connection cableB（1.0m, with two end plugs) |
E-BUS5B-2.0 |
E50Bus connection cableB（2.0m, with two end plugs) |
E-BUS5B-3.0 |
E50Bus connection cableB（3.0m, with two end plugs) |
* AO4-I HARTThe module is currently under development and has not been launched yet
Gas transmission station
CPU-5021 is the main control module, which collects and processes data from various I/O modules. The upper computer system reads various working condition data on site through the network for display, alarm, and analysis;
CM-3RS is a serial communication expansion module used to connect various serial devices. In this example, data from ultrasonic flow meters and gas component analyzers are obtained through Modbus protocol;
ME-GAS CPU is a natural gas flow calculation module that calculates, accumulates, and saves the flow rate of natural gas orifice plates based on industry standards for use in the main control program;
Various I/O modules perform corresponding automatic control based on hardware configuration and application programs, such as PID regulation, pressure and temperature acquisition, switch valve control, etc.
Boiler control
The AI8-I analog input module is connected to corresponding sensors for temperature, liquid level, pressure, oxygen content, flow rate, etc. It collects process data at high speed with a resolution of 16 bits and a cycle of 100 us, such as return water/supply water/inlet water/outlet temperature and pressure, blower outlet air pressure, furnace outlet pressure, flue gas oxygen content, etc;
CPU-5051 supports PID algorithm to adjust the output of the burner in real-time and maintain stable internal temperature of the boiler; Maximum support for 32 circuits, powerful computing power support, allowing real-time adjustment of the main circuit (steam temperature), secondary circuit (combustion air/fuel ratio), and even more circuits to ensure efficient combustion;
DO16/AO4 output module controls fuel valves, feedwater pumps, blowers, induced draft fans, etc. based on current liquid level, flow rate, pressure, etc;
Good environmental adaptability ensures stable operation of the system even under complex working conditions such as high temperature and humidity, providing safety protection for system operation. In case of abnormal conditions such as overheating, low water level, overpressure, etc., the burner can be immediately turned off, fuel supply can be cut off, safety valves can be activated, or emergency pressure relief can be implemented to prevent accidents from occurring.
