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Qingzhou Yifao flexographic printing machine is equipped with a water-cooled UV system
SoftprintUV system, YIGAO flexographic printing UV system, Zhongshan Lidan Yuan specializes in the research and production of UV curing systems, roll
Product details
Soft print UV systemYIGAO flexographic printing UV system
Zhongshan Lidan Yuan focuses on the research and production of UV curing systems, including roll to roll flexographic printing UV systems, water-cooled UV systems, Yihao flexographic printing machine water-cooled UV systems, Yihao supporting water-cooled UV systems, and Qingzhou Yihao flexographic printing machine supporting water-cooled UV systems, customized according to needs.
The Qingzhou Yifao flexographic printer is equipped with a water-cooled UV system, and the split type combination is interchangeable for each group. The installation and replacement of UV lamps are fast, and the installation, maintenance, and upkeep are convenient. It is suitable for printing various types of beer, milk, food, and beverage cardboard boxes.
UV basic parametersBasic parameters of flexographic UV printing
Qingzhou Yifa Wide Width Flexographic Machine with Water Cooled UV System, Representative Customers: Zhejiang Youpu Packaging Co., Ltd., Zhejiang Demei Color Printing Co., Ltd., Hainan Jiulun Packaging Printing Co., Ltd
| UV reference parameters | optional item | Optional installation on this machine |
| Effective printing width: | Customize effective printing width based on customer model | Local optional: 1350mm |
| UV curing speed: | UV drying speed 10-250m/min | Optional for this machine: 10-100m/min |
| UV curing system: | LED cold light source, low-temperature water-cooled UV, ultra-low temperature water-cooled UV | Optional installation on this machine: water-cooled UV curing system |
| UV curing unit: | Select the number and power of UV lamps according to the process requirements | Optional for this machine: 3 * 16KW |
| UV light source type: | UV mercury lamp, halogen UV lamp, ozone free UV lamp | Optional for this machine: Mercury lamp |
| UV special configuration: |
Coated quartz glass, special parameter quartz glass |
Local optional: None |
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Note:
1. Ozone free UV lamp: removes the ozone generation band of ultraviolet rays, suitable for products that require low odor, such as cigarette packaging, wine packaging, food packaging, high-end cosmetics, etc .....
SYSTEM CONFIGURATIONSoft printing UV system configuration
On high-speed printing machines such as gravure and flexographic printers, we use water-cooled and auxiliary air-cooled shutter UV lampshades to achieve more ideal temperature and curing effects.
UV lamp intensity output
1: Reactive stepless dimming system: 30% -100% linear (saturated all copper transformer)
2: Automatic cooperation with printing equipment for separation and compression, lampshade compression, strong and weak light automatic conversion, and linkage with printing machines.
UV control system
▲ UV lamp intensity infinite dimming system output, multiple lamps can be selected freely, each UV lamp does not interfere with each other, safe and stable.
▲ Fully automatic computer friendly human-machine dialogue interface, fully displayed in Chinese, with fault alarm record archiving and troubleshooting instructions available for reference at any time.
The programming software for the industrial series PLC module is simple and easy to use. UV and printing machines can be controlled online and automatically synchronized, and the combination of strong light and weak light can be automatically converted.
UV curing unitUV curing unit
▲ UV Lamp: Average lifespan of 2000/H-3000/H per unit, ozone free UV lamp
▲ High efficiency and energy saving: Energy concentration, high power suitable for curing deep products, small volume of focused UV lampshade, easy to maintain.
▲ Cooling method: Adopting water cooling and auxiliary air cooling, the overall structure is simple, and the fully enclosed circulating water circuit effectively reduces water leakage faults.
▲ Shutter Drive: Adopting a linear cylinder gearless structure to smoothly open and close the shutter, reducing malfunctions by over 95%.
▲ UV reflector: Made of German mirror reflective aluminum coated cold mirror reflective glass, with a high-efficiency low-temperature reflectivity of ≥ 92%
▲ Low temperature design: The workshop temperature is within 25 ℃, and the temperature of the printed products can reach no higher than 42 ℃ after drying.
Installation methodInstallation method
★ Drawer or recessed design water-cooled shutter UV lampshade, easy to install and maintain.
According to the UV production process, the UV curing unit can be installed in areas that require UV curing, such as after polishing, cold pressing or lamination, and after heat leveling
★The guide cardboard under the UV lamp irradiation area adopts a European style internal circulation water cooling and gentle air jet structure, which effectively reduces temperature and prevents paper scratching.
According to different types of printing machines and production processes, UV curing units can be installed in various ways such as horizontal, sloping, flat, curved, etc.
UV cooling systemUV cooling system
Independent external circulation and internal closed circulation two-stage four time cooling technology, with fast cooling speed and energy-saving effect similar to conventional structures.
◆ Intelligent automatic control based on the temperature of the lampshade environment and the UV system, with options for fully automatic and semi-automatic
Air cooled cooling system, water-cooled cooling system, air-cooled and water-cooled cooling system, choose cooling system according to different regions
◆ Using specialized UV coolant (anti freezing, anti boiling, anti scaling, anti-corrosion) effectively reduces the probability of water scale forming inside the waterway or UV lampshade and blocking the pipeline.
◆ Refrigeration compressor - using American valley wheel compressor, fast cooling speed, high working efficiency, low mechanical noise, long service life, stable and energy-saving.
Internal circulation high-pressure water pump - using stainless steel inner pot high-pressure remote water pump, the high-speed circulation of water flow effectively reduces the generation of scale and blockage of pipelines.
PERFORMANCEsafety performance
1: Automatic protection against leakage faults, in compliance with international safety standards.
2: Drawer style shutter UV lampshade, low light leakage, high efficiency and energy saving.
3: Automatic detection, alarm and protection of water flow and temperature
4: Current has automatic protection against overvoltage, overcurrent, overheating, open circuit, short circuit, etc.
5: UV lampshade, UV transformer temperature high detection automatic protection
6: The lampshade is cooled by a combination of water cooling and auxiliary air cooling.
7: All fault alarm records are archived and can be accessed at any time
8: The mechanical equipment is designed reasonably and compactly, with a lower failure rate than similar products.
9: More than 100 safety fault detection automatic protection for the whole machine, protecting the safety of people and machines.
OUR SERVICEOur services
1. Provide pre-sales and after-sales technical consultation.
2. Provide 24-hour uninterrupted technical support after sales.
3. Provide training for technical personnel on relevant operational technical support.
4. Provide technical consulting support for mechanical equipment improvement and renovation.
5. Provide technical support for UV equipment configuration improvement and installation plan suggestions.
If the fault cannot be resolved by phone, except for a few areas, technical personnel should be arranged to provide on-site service within 48 hours (no later than 72 hours) under normal circumstances.
7. Limited free warranty for quality issues of the whole machine during normal use for 1 to 5 years, lifetime maintenance service, and free on-site service provided by some parts suppliers in certain regions.
Company strengthCorporate Strength
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4200 square meter production plant, cooperating with industry brand equipment factories
We have established strategic cooperative relationships with equipment factories such as Beiren Group, Rugao Changsheng, Rugao Zhongluo, Henan Xinji, Shanghai Electric Group, and Jiangxi Zhongjing Group.
Received high praise in the fields of offset printing, gravure printing, flexographic printing, coating and polishing, trademark printing, 3D printing, optical films, and gloss enhancement films.
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reputable manufacturer
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On-demand customization
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safe and stable
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Service Guarantee
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