Series Overview
Ruibiao laser welding machine
★ Product Introduction
Mold laser welding machine, also known as laser welding machine, laser welding machine, laser repair welding machine, laser mold repair machine, mold laser repair machine, automatic laser welding machine, automatic laser welding machine, fully automatic laser welding machine, fully automatic laser welding machine, etc. Laser welding machine uses high-energy laser pulses to locally heat small areas of processed materials. The powerful energy of laser radiation is directed towards the internal diffusion of the material through heat transfer, melting the material and forming a specific molten pool to achieve the purpose of laser welding.
Laser welding is a new type of welding processing method mainly used for precision welding of thin-walled materials, which can achieve butt welding, sealing welding, spot welding, etc Stacked welding, etc., with small weld width, high aspect ratio, small heat affected zone, small deformation, fast welding speed, smooth and beautiful weld seam, no need for post-treatment or With simple processing, the weld quality is high, there are no pores, precise positioning accuracy can be controlled, and the focused light spot is small, making it easy to achieve welding automation.
★ Laser welding machine configuration
Serial Number |
Subsystem Name |
Lib ref |
origin/brand |
quantity |
1 |
laser power |
Touch sensitive laser power supply |
Shenzhen |
1cover |
2 |
solid-state laser |
Laser cavity |
Wuhan |
1cover |
laser crystal |
Beijing |
|||
3 |
Laser welding machine cabinet |
Cabinet |
Ruibiao |
1cover |
4 |
welding panel |
Automatic Workbench |
Ruibiao |
1cover |
5 |
Cooling system |
big1.5PConstant temperature chiller |
Shenzhen |
1cover |
6 |
monitor system |
microscope |
Ruibiao |
1cover |
7 |
Composition of optical components |
LENS |
Bogapo wavelength |
1a flat |
★ Technical indicators
3.1.Laser wavelength: 1.064 μ m
3.2.Maximum output power of laser generator: ≤ 200W
3.3.pulse width:0.3-20ms
3.4. Maximum single pulse energy:110J
3.5.Combo frequency:1-100Hz
3.6.Voltage/power: single-phase 220V ±10% /50Hz/40Athree-phase380V±10% /50Hz /40A
3.7.Cooling system:The 1.5P integrated forced chiller can ensure continuous operation of the entire system for more than 12 hours.
3.8.Laser Welding MachineConsumables:Xenon lamp, filter element, protective lens
3.9.Microscope monitoring: The microscope magnification system can locate and better observe the welding situation in real time.
3.10.The equipment design and manufacturing comply with ISO standards and other relevant national standards, and all measurement units of the welding machine comply with the corresponding measurement standards.
3.11.The structural performance requirements of the equipment: the main structure of the welding machine should be reasonable and compact, with sufficient rigidity and strength, and the accuracy should be maintained for a longer period of time through aging treatment.
3.12.Foot switch, controls marking start, convenient for operators to mark.
3.13.Adaptability: Small size, flexible and convenient installation.
2、 The main components and functions of laser welding machine
1Welding machine mechanical system
The mechanical part consists of two parts
A.The optical path system of laser welding machine. Its function is to focus and irradiate the high-energy and high-density beam emitted by the solid-state laser onto the surface of the workpiece.
B.The main control cabinet of the laser welding machine: Its function is to store the laser power supply and ensure the normal operation of the machine.
2Control system for laser welding
This is the core part of the laser welding machine, mainly composed of two major parts.
A.The laser welding motion control card is used to receive instructions from the computer and forward them to the driver.
B.The workbench and stepper motor are used to convert electrical energy into mechanical energy and perform two-dimensional planar motion
3Laser
ALaser cavity, surface gold-plated to increase its photoelectric conversion efficiency, excellent mechanical structure to ensure good cooling performance.
BLaser crystal, YAG doped with neodymium, ensures its output wavelength of 1064nm, which can better weld various metals.
4Microscope Magnification Monitoring System
AMicroscope, laser specific microscope, ensuring synchronization with laser frequency, can observe welding conditions well
BDisplay screen, displaying welding images clearly and with prominent details.
Advantage
★ Performance characteristics:
1Adopting imported ceramic spotlight chamber, corrosion-resistant, high-temperature resistant, long service life, xenon lamp service life800Over ten thousand times.
2Adopting the world's most advanced automatic shading system, it eliminates eye irritation during working hours.
3The laser head can rotate360Degree, the optical path part can rotate360Degree, as well as up and down electric lifting, forward and backward pushing. Suitable for repairing large, medium, and small molds.
4The parameter adjustment is controlled by an intelligent remote control, which is easy and fast to operate.
5The worktable base is manually raised and lowered, and the worktable is equipped with ball screws and linear guides for movement, making it lightweight, flexible, and precise in positioning.
6Equipped with large equipment1.5PPower specific chiller, capable of meeting long-term, high-power welding needs.
Sample Display
Application industry
The mold laser welding machine introduces German technology and adopts a unique overall structural design, suitable for repairing various large, medium, and small molds.
Mold laser welding machine is widely used in precision injection molding, die-casting, mold repair of metal jewelry and accessories, welding of precision stamping parts, wax loss castings, aluminum castings, and sand hole repair of stainless steel products.