Shanghai Wuyan "Metal Sintered Filter Cartridge, filter cartridge forms: metal powder sintering, multi-layer wire mesh sintering, metal felt sintering. Powder sintering is divided into titanium powder or 316L powder sintering, with high filtration accuracy, high temperature resistance, and renewable use of filter cartridges.
Titanium filter cartridge (powder sintered)
Main performance
Titanium filter cartridges (including tube and plate types) are made from industrial high-purity titanium powder (grade 0) as raw material, and are sintered under high pressure and high temperature. Due to exquisite production techniques and special manufacturing processes, as well as the performance characteristics of titanium itself, titanium metal powder sintered filter cartridges have excellent performance:
1. Uniform structure, narrow pore size distribution, and high separation efficiency.
2. High porosity, low filtration resistance, and high permeation efficiency.
3. Resistant to high temperatures, it can generally be used normally below 280 degrees Celsius in a wet state.
4. Good chemical stability, acid and alkali corrosion resistance, and antioxidant properties. (For detailed corrosion resistance information, please refer to the attached table)
5. It is non-magnetic, non-toxic, and has good compatibility with human tissues and blood, so it is widely used in the pharmaceutical industry, food industry, and water treatment industry.
6. No particle shedding, no secondary pollution of the original solution, in compliance with food hygiene and pharmaceutical GMP requirements.
7. Strong antimicrobial ability and does not interact with microorganisms.
8. Can be regenerated online, easy to clean, and has a long service life (usually several times that of membrane filters)
Titanium filter cartridgeParameters
Filtering accuracy: 0.1um-100um
Porosity: 28-45%
Breathability: 0.02-20L/cm2minPa
Permeability coefficient: 1.0 * 10-5-7 * 10-3L/cm2 · min · Pa
Temperature resistance: 280. C (wet state)
Specification and model
Diameter (mm): 6, 8, 12, 16, 18, 20, 30, 35, 40, 50, 60, 70, 100, 130
Interface form: M6-30、 222, 226, 4 minutes, 6 minutes, one inch, flat press, other interfaces requested by the customer.
application area
Pharmaceutical industry: Decarbonization filtration in the concentration stage of large infusion, small injection, eye drops, and oral liquids, and security filtration before terminal filtration in the dilution stage; Impurity removal filtration, material decarbonization filtration, and fine filtration during the production process of active pharmaceutical ingredients.
Water treatment industry: Security filtration of ultrafiltration, RO, EDI systems in the water treatment industry, and filtration after ozone sterilization; Security filtration before reverse osmosis in the field of seawater desalination.
Food industry: clarification and filtration of beverages, fruit juice, Baijiu, beer, vegetable oil, mineral water, soy sauce and vinegar in food.
Chemical industry: Decarbonization filtration and precision filtration of liquid products, liquid raw materials, and pharmaceutical intermediates in the chemical industry, filtration and recovery of ultrafine crystals and catalysts, precision filtration after resin adsorption, and impurity removal filtration of system thermal oil and materials; High temperature decarbonization and bleaching soil filtration in the dye industry.
Petroleum industry: oilfield reinjection water filtration.
In all of the above industries, it involves material interception and filtration in vacuum feeding systems (titanium filter cartridges play a dual role in preventing powder material leakage and environmental pollution materials); Steam, compressed air, and catalytic gas filtration in gas purification.
Stainless steel filter element (powder sintered)
Stainless steel filter element is made of 316L stainless steel powder as raw material, which is sintered under high pressure and high temperature.
Specification and model
Diameter (mm): 18, 20, 30, 35, 40, 50, 60, 70, 80, 100, 130
Interface form: M6-30、 222, 226, 4 minutes, 6 minutes, one inch, flat press, other interfaces requested by the customer.
application area
1. Filtration and recovery of catalysts
2. High temperature flue gas purification in the petrochemical industry
3. Decarbonization filtration, impurity removal filtration, and ultrafine crystal recovery in the pharmaceutical and chemical industry
4. Dust and exhaust gas purification in gas-solid separation
5. High temperature steam filtration
Performance characteristics
Uniform structure、High porosity, good mechanical properties, high compressive strength, high temperature resistance, no particle shedding, and can be regenerated online
Parameters
Filtering accuracy: 0.1um-100um
Porosity: 28-45%
Permeability coefficient: 1.0 * 10-5-7 * 10-3L/cm2 · min · Pa
Compressive strength: 2.5-6Mpa
Temperature resistance: 500. C (wet state)
Large working pressure difference: 1Mpa
Five layer sintered mesh
Five layer metal sintered mesh is made by arranging metal mesh with different wire diameters and mesh sizes in a certain order and sintering them at high temperature. Five layer metal sintered mesh has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, high temperature resistance, weldability, renewability, and long service life. Five layer metal sintered mesh is easy to form and weld, and can be processed into various forms of filter elements such as circular, cylindrical, conical, etc.
Application of Five Layer Metal Sintering Mesh
Stainless steel fiber felt has excellent filtration performance and is an ideal filter material with high temperature resistance, corrosion resistance, and high precision. Stainless steel fiber felt is made by using extremely fine metal fibers (with diameters precise to micrometers) through non-woven paving, stacking, and high-temperature sintering. Stainless steel fiber felt is formed by layers of different pore sizes to form a three-dimensional porous structure, which has the characteristics of high porosity, large specific surface area, uniform pore size distribution, high pollutant holding capacity, and high filtration accuracy. Due to the above structure and characteristics, stainless steel fiber felt can effectively compensate for the weak points of metal mesh blockage and vulnerability, and can make up for the shortcomings of powder filtration products such as fragility and low flow rate. It has the characteristics of temperature and pressure resistance that ordinary filter paper and filter cloth cannot match. Therefore, stainless steel fiber felt is an ideal filter material with high temperature resistance, corrosion resistance, and high precision. Metal wave filter element is a type of filter element made from metal fiber sintered felt and metal wire mesh as raw materials, and processed through special wave bending and high-precision welding. Performance of Metal Wave Filter Cartridge:After twists and turns, the filtration area increases several times, the pollutant holding capacity is stronger, and the cleaning and replacement cycle is longer; High porosity, good permeability, low pressure difference, and a wider range of applicable media; Good strength and not easily detached; High temperature resistance, corrosion resistance, good regenerability, and can be reused after chemical cleaning, high-temperature calcination, and ultrasonic cleaning. Specification of Metal Wave Filter Cartridge: Material: Metal Fiber Felt texture of material: SS304, SS316, SS316L Outer diameter: 35mm~80mm Length: 100mm~1500mm Filtering accuracy: ≥ 5um Application of metal wave filter: Suitable for filtering polymers in the production of polyester, filament, short filament, and film; Filtration of high-temperature gases and steam; Filtration of high-temperature liquids and viscous liquids.Stainless steel fiber felt
Metal wave filter cartridge
Specific specifications and parameters are designed according to customer requirements. Please consult customer service.