Mechanical fully automatic loading and unloadingseriesIntroduction:

1) Steel pipe transportation (from material distribution center)——2) Manual hoisting of steel pipes into storage locations -3) Material storage (manually recording data into the management system) -4) Material outbound to the upper material rack (manually bundling and hoisting) -5) Automatic batch production of single model pipes -6) Automatic clamping of chucks (if customizing large pipes, manual adjustment of claw stops is required according to different pipe models) -7) Automatic cutting -8) Automatic cutting of parts (automatic recycling of waste materials).

Mechanical fully automatic loading and unloadingseriesProcessing advantages:

1. The bed body and loading and unloading mechanism are designed to bear weightWithin 3 tons (can be customized according to specific requirements), all heavy workpieces within this range can be processed without deformation of the bed.

2. Three chuck linkage, nine axis linkage of the whole machine, bus control, can easily achieve arbitrary cutting and punching of pipes with a length of nine meters or more, as well as zero tail cutting of pipes with a length of nine meters or more without cutting.

3. Shuangcheng Laser collaborates with the internationally renowned brand China Baichu Bus System,The CYPCUT deep customization development system, after upgrading and development, has more laser specific functions. Specially designed for programming and operating industrial laser cutting machines, it is characterized by the ability to quickly and simply process various complex graphics in actual processing, control lasers, consoles, handheld and related components, and has stable and reliable, easy deployment, simple debugging, production safety, rich functions, excellent performance and other characteristics; And support modular, personalized, and automated multi-element development.

4. The independently developed seven axis pipe laser cutting system supports multiple cutting modes;

5. 3D cutting mode: Import UG series 3D graphics, set paths and parameters, and then proceed with machining;

6. The combination of two modes solves the graphic limitations of laser cutting of pipes, and can process all the graphics that can be drawn, greatly improving the diversity of graphics in pipe cutting;

7. The machine tool is made of high-strength structural steel, strictly welded according to welding processes such as splicing and plug welding. The steel plates are spliced together, and the bed body is annealed at high temperature. Three layers of paint protection are applied, and the five axis gantry is precision milled in one go, effectively ensuring the stability and accuracy of the machine tool and designing a longer service life.

8. The purchaser shall only provide one side power supply and a main switch circuit breaker. The power supply shall not be more than ten meters away from the equipment layout area of the production line. All construction, material, equipment manufacturing, transportation, installation, commissioning, and related personnel training equipment, including the primary side main switch circuit breaker, shall be provided by Shuangcheng Laser. The purchaser can provide forklifts, cranes, and other assistance for loading and unloading on site. All other business shall be independently completed by the bidder, including safety, environmental, 6S requirements for on-site construction.

Mechanical fully automatic loading and unloading series action rhythm:

1. The mechanical semi-automatic feeding system equipment requires manual steel pipe storage, and uses forklifts to transport steel pipes to the feeding platform. It can support batch feeding, automatic cutting, and optional automatic unloading, and the entire process is implemented with a unified pace.

2. Structural logic action description: Use electromagnetic suction cups to load 4-10 pipes at once (according to customer site and loading efficiency requirements) onto the feeding rack, and ensure orderly placement.

3. The feeding mechanism will select a single pipe and send it to the feeding position. The auxiliary feeding bracket will be raised, and the feeding bracket will automatically retract. The chuck is ready for feeding.

4. The front feeding chuck and the self centering chuck are opened to the maximum stroke, and the front feeding chuck and the centering chuck move synchronously to the material receiving position towards the pipe. After being in place, the chuck is clamped, and the auxiliary upper bracket is lowered to prepare for feeding and cutting.

5. After clamping the pipe, the front feeding chuck and the middle pass chuck synchronously feed the pipe into the cutting process. The cutting head automatically descends to start automatic centering, and then begins cutting the pre-set pipe shape.

6. When the pipe is cut to a position of 2 meters (according to the customer's product size), the auxiliary rear middle chuck is used to receive the material, clamp the pipe, and the auxiliary front and middle clamps are synchronously clamped to complete the cutting, ensuring the centering accuracy of the long pipe cutting.

7. When the pipe feeding is cut to the last 1.5 meters (according to the customer's product size), the cutting head automatically rises, and the middle chuck moves to the right side of the cutting head, avoiding and completing the cutting of the pipe on the left end of the chuck.

8. When cutting to the last 300mm (according to the customer's product size) long pipe and clamping the material head, the active feeding chuck automatically opens to complete the cutting of the tail material head at the chuck chuck position.

9At this point, the entire pipe is cut, and the material receiving auxiliary support is raised. After lifting the pipe, the rear chuck moves to the right, and the material receiving trolley enters the material receiving area. The auxiliary support is lowered, and the material receiving rack will automatically output the workpiece after completion.

Mechanical fully automatic loading and unloadingseriesProcessing scope:

Machinable pipes: cutting specifications for anisotropic pipes such as round pipes, elliptical pipes, square pipes, rectangular pipes, I-beams, channel steels, angle steels, etc. The material does not support mixed production, but supports batch production of single model pipes in batches.

Application industries: Widely used in automobile manufacturing, industrial pipeline processing, shelf storage, explosion-proof equipment, military industry, chemical industry, petroleum exploration, lighting fixtures, metal processing plants, hardware, housing construction and other industries.