1.Product Introduction
Laser, also known as stimulated radiation amplification, is a type of laser. Its full English name is:Light Amplification by Stimulate Emission of Radiation; It is abbreviated as Laser. It is a new light source with characteristics such as coherence, monochromaticity, directionality, and high output power that cannot be compared to other light sources.
Focusing the laser on a point, the power density on the focal plane can reach105-1013w/cm2Laser welding is the process of using the excellent directionality and high power density of laser beams for work. By focusing the laser beam on a very small area through an optical system, a highly concentrated local heat source area is formed at the welded area in a very short period of time, thereby melting the welded object and forming a solid weld and seam.
The TG-1000FS laser welding machine uses a continuous fiber laser as the light source. It has many new ideas based on humanization and practical effectiveness in terms of device appearance, structure, and human-machine interface suitable for operation. The handheld welding head can be customized according to actual production and is very suitable for non-standard production. The handheld welding head adopts a water-cooled design, which does not heat up after long-term welding, has a small diameter, is easy to hold, and will not easily fall off due to being too thin or difficult to grip due to being too thick.
The equipment adopts an industrial integrated design, with a compact and beautiful structure, good beam mode, energy concentration, stable performance, reliable use, fast welding speed, wide welding range, and long consumable life. At the same time, various parameters of the equipment in mass production are fully considered, and key parameters can be adjusted and data display closed loop can be achieved from details.
2.Model image
Convenient and compact handheld welding head (multiple handheld heads available, suitable for various needs such as external welding, internal welding, right angle welding, narrow edge welding, large spot welding, etc.)
3.TECHNICAL INDEX
Serial Number |
project |
specifications |
1 |
INPUT VOLTAGE |
220V 50HZ 20A |
2 |
Maximum Input Power |
3.5KW |
3 |
Fiber Optic Device |
1000W |
4 |
Weldable plate thickness |
3mm |
5 |
Welding head configuration |
QBH+welding head with built-in dual water cooling |
6 |
Laser operation mode |
Continuous/Modulation |
7 |
wavelength |
1070nm |
8 |
Beam divergence angle |
≤1.2mrad/m |
9 |
Welding joint interface |
QBH |
10 |
Fiber Length |
10 meters |
11 |
Spot diameter |
0.2-2mm adjustable |
12 |
locate mode |
Red light |
13 |
refrigeration system |
1000W dedicated built-in water cooler, dualCirculating system, heat exchange titanium tube, over temperature alarm, flow protection, water level protection. |
14 |
Equipment size |
1030*600*1200 |
15 |
Equipment weight |
260KG |
4.Configuration List
name |
brand |
describe |
fiber laser |
Ruike |
1000W continuous fiber laser, two-year warranty, only replacement without repair. If there is a problem, replace it directly. |
Water cooler |
Hanli |
Built in dual temperature and dual control, multiple protections such as high temperature, low temperature, low voltage, water cut-off, etc |
control system |
bring honour to |
Self developed control system, continuous/modulation, frequency and duty cycle can be set separately, which can achieve welding with both continuous and pulse effects. |
handheld system |
Chu Yu |
The lens adopts imported quartz coating, which is heat-resistant and has low wear and tear. |
5.Fiber laser parameters
Laser Optical Specification: Laser Parameters
parameter |
unit |
specifications |
|
Rated power (CW) |
W |
1000(-0, +10%) |
|
Operation mode |
- |
Continuous/Modulation |
|
polarization |
- |
random |
|
emission wavelength |
nm |
1070 |
|
emission bandwidth |
nm |
< 6.0 |
|
Adjustable output power (CW) |
% |
10 - 100 |
|
laser make experiments |
emission wavelength |
nm |
630 - 680 |
Maximum output power |
mW |
1.0 |
Optical Output Interface Specification – QBH Output
Fiber optic output interface specification-QBH output
parameter |
unit |
specifications |
|
NA (nominal) |
- |
0.10 |
|
M² |
- |
1.20 |
|
mode field diameter |
Microns- |
21.0 |
|
Core/cladding diameter |
micron |
20/400 |
|
Cable Length |
rice |
10 |
|
Maintainable output power (CW) |
% |
10 - 100 |
|
laser make experiments |
emission wavelength |
nm |
630 - 680 |
Maximum output power |
mW |
1.0 |
6. Technical documentation
lHandheld fiber optic continuous laser welding machineIt uses a fiber laser generator as the light sourcelaserweldingmachine.
lFiber laser is a newly developed type of fiber laser that outputs a high-energy density laser beam and focuses it on the surface of the workpiece, causing the area illuminated by the light spot on the workpiece to instantly melt and vaporizeHandheld HeadRealize by moving the spot illumination positionLaser Welding.
lFiber laser is a new type of fiber laser developed internationally, which outputs high-energy density laser beams and focuses them on the surface of the workpiece, causing the area irradiated by the ultrafine focal spot on the workpiece to instantly melt and vaporize. Compared with bulky gas lasers and solid-state lasers, it has obvious advantages and has gradually developed into a high-precision laser processing fieldPreferred laser source.
lLaser welding is the best welding method among various welding techniques currently mastered by people. The advantages of laser welding are: Small thermal deformation, high welding accuracy, low noise, no pollution, easy to achieve automatic weldingLaser welding, as an advanced manufacturing technology, has the advantages of wide application range, flexible process, high processing accuracy, good quality, clean production process, and easy implementation of automation, flexibility, intelligence, and improved product quality and labor productivity.
lFiber lasers have been a hot topic in the field of lasers in recent years, and they have rapidly replaced traditional ones in the processing industryThe trend of YAG and CO2 lasers. It is widely believed that medium power fiber lasers will be the third generation of most advanced industrial processing lasers. Fiber lasers have many unique advantages:Good beam qualitySmall size, light weight, maintenance free; Wind cooling is a simple and easy to operate component; Low operating costs, suitable for use in industrial environments; LONG SERVICE LIFE、High processing accuracy and fast speedHigh energy conversion efficiency, which can achieve intelligent, automated, and flexible operations.
7. Scope of application
Used for various purposesWelding and forming of metal materials.
8. Characteristics Description
lLaser welding is mainly aimed atWelding of metal sheets within 3mm,Compensated for traditional argon arc welding technologyWelding thin plates has a high degree of heat fusion, is prone to deformation, and poses difficulties in post-processing.
lThe laser operates in a continuous light output mode, with a smooth welding surface. Through a self-developed system, the continuous light can be modulated, and the frequency can be adjusted5-200HZ can be set.
lIntegrated design of the whole machine, using a built-in water cooler,220V voltage connection, more convenient for movement and power connection.
lBoth novice and experienced hands can quickly learn how to operate itSave you expensive technical labor costs!
Currently, both economically developed coastal areas and economically underdeveloped inland areas are facing varying degrees of difficulty in recruiting workers, and the wages of technical talents are increasing exponentially;And laser weldingEasy and convenient operation, both novice and experienced hands can operate on the machineSolving technical issuesworkerDifficult to recruit,technicianHigh salaryofproblem.
lMultiple handheld welding heads are available for selection, catering to various needs such as external welding, internal welding, right angle welding, narrow edge welding, and large spot welding of metal parts.
lIt can reduce the heat input to the minimum required amount, with a small range of metallographic changes in the heat affected zone and minimal deformation caused by thermal conduction;
lWorkers have high efficiency,Long term welding is not easy to fatigue.
Traditional welding methods such as arc welding have low work efficiency and are prone to fatigue. This product breaks through traditional methods and adopts directional point-to-point weldingFaster than regular weldingconnectof10-15 times, high work efficiency.
9. Randomly give away accessories
number |
name |
quantity |
notes |
1 |
Protective film |
10 pieces |
|
2 |
filter element |
1 piece |
|
3 |
Welding copper nozzle |
2 of them |