Jilin assembly line integrated machine

1、 Main structure and working principle

A 1、 Using steam or electric heating, with a dual washing tank structure and an additional dual rinsing area.
2. Continuous transmission washing, high washing efficiency, direct feeding and collection of dishes, simple operation.
3. All parts in contact with dishes are made of non-toxic, heat-resistant, and corrosion-resistant materials, which will not damage the dishes.

B 1、 This machine mainly consists of a frame, washing and rinsing system, conveyor chain, and electrical components.
2. This machine is driven by a reducer through a pair of chain wheels, and the dishes are manually inserted into the conveyor belt. The dishes first enter the circulating warm washing water area, where they are rinsed by the upper and lower rows of nozzle washing water. Then they enter the hot water circulating washing area, where they are rinsed by the upper and lower rows of nozzle washing water. Finally, they enter the high-temperature rinsing area for rinsing, and the washed dishes are manually removed from the conveyor belt.
3. Electrical appliances: There is an emergency stop switch at the end of the equipment, which can be used in case of an emergency during production operation. After troubleshooting, press the reset button to restore normal operation. A limit mechanism is installed at the exit end of the machine. When the dishes arrive at the terminal and are not removed due to some reason, the conveyor belt will automatically stop.

C 1、 Pre washing area
Most of the food residue (up to 98%) left on the dishes can be washed away in advance, and the debris trapped on the coarse and fine double row filters in this area can be removed without stopping the machine.

2. Main cleaning area
The high and low water pumps evenly flush the washing solution onto the dishes through non clogging nozzles installed on top and bottom. Its dual washing solution filtration system provides convenience for removing food residue.

3. Thoroughly rinse the protein, oil, and starch residue on the butterfly bowl in the pre rinsing area.

4. Main flushing area
Perform a strong spray rinse on the bowl butterfly. Using strong rinsing can greatly reduce the amount of clean water used.

5. Final rinsing area for purified water
High temperature purified water at 85-90 degrees Celsius is used for final spraying of dishes, then overflows to the main washing area for circulating spraying, and finally overflows to the washing area as supplementary water for washing.

6. The dryer is made up of stainless steel mesh and steel columns. The washed tableware enters the drying channel, and a strong fan forms hot air through an infrared heater to disinfect and sterilize the tableware, promoting the evaporation of water on the tableware, keeping it dry, and destroying the conditions for bacterial growth, thus achieving the sterilization effect.

7. U-shaped rounded washing sink
The individual water tank has a circular arc shape at important corners, without a horizontal surface, making it particularly convenient for inspection and preventing miscellaneous tasks from lingering.

2、 Standard type

1. Automatic water inlet: The automatic water inlet system ensures that the water tank maintains the optimal water level, is easy to operate, and has an automatic water replenishment function.
2. Automatic temperature control and low water level protection: The temperature controller can adjust the temperature of the water tank, and the advanced float device can provide safe low water level protection, extending the service life of the water tank heater.
3. The stainless steel water pump filter can prevent large particles and debris from entering the pump, extending its lifespan.
4. Interlocking device: During operation, once turned on, it will automatically shut down the water pump and transmission motor, improving the safety factor.
5. Stainless steel water pumps and impellers ensure maximum reliability of the equipment.
6. Super cleaning ability: INLAND's uniquely designed concave anti clogging nozzle provides high-pressure water flow to remove food residue, simply unscrew the washing arm to clean.
7. Reliable and powerful cleaning pump: efficient 1. The 85 kW cleaning pump has a self draining cleaning function, and the stainless steel pump and impeller have maximum durability.
8. Large capacity detachable garbage filter screen and sieve: Two piece filter screen, large capacity blue filter and filter screen filled with washing room are easy to disassemble and assemble, which can prevent food residue from entering the water circulation system. The filter screen design can block food residue and reduce the number of equipment cleaning times.
9. U-shaped cleaning water tank: the U-shaped water tank design ensures that the water pump can play the maximum role and reduce the generation of foam. A smaller surface area of the water tank means low heat loss and lower energy requirements: self-cleaning vertical drainage pipes are easy to maintain.

Working principle of standard dishwasher:

Using the impact of water flow to remove dirt is generally divided into two stages

1. Washing: Rinse vigorously with water at 50-60 degrees Celsius, add cleaning agents to remove dirt and grease, and reuse the washing water.
2. Spray: Clean tableware with water above 82 degrees Celsius to achieve cleaning and disinfection effects. Use quick drying agents to accelerate the drying speed of tableware and destroy the conditions for bacterial growth.

Working principle of dishwasher equipped with infrared high-temperature disinfection and drying equipment:

Using the impact of water flow to remove dirt is generally divided into three stages

1. Washing: Rinse vigorously with water at 50-60 degrees Celsius, add cleaning agents to remove dirt and grease, and reuse the washing water.
2. Spray: Clean tableware with water above 82 degrees Celsius to achieve cleaning and disinfection effects.
3. Drying: Drying tableware is the key to inhibiting bacterial growth. The washed tableware enters the drying channel, and a strong fan generates 120 degree hot air through an infrared heater to disinfect and sterilize the tableware, and promote the evaporation of water on the tableware, keeping it dry and destroying the conditions for bacterial growth, thus achieving the sterilization effect.