The tank is equipped with a sandwich layer, which can be heated or cooled separately by steam or cooling water, allowing two or more materials (such as powders or additives+solutions) to be thoroughly mixed and stirred under the most suitable temperature conditions by the operation of a stirrer.
two、Structural characteristics of ingredient tank
1.Can be cleaned online with CIP and sterilized with SIP (121 ℃/0.1MPa).
2.Design according to hygiene requirements and appropriate aspect ratio design; Humanized structural design and easy operation.
3.Adopting a continuously variable speed machine for speed regulation mixing to meet the mixing requirements of different process periods. The mixing drive is smooth and has low noise.
4.A special device is set up to prevent contamination of the materials in the tank after the gearbox leaks oil, which is safe and reliable, ensuring that the materials have no risk of contamination.
5.A spiral guide ring is installed inside the jacket to enhance the heat transfer process, resulting in high heat transfer efficiency, uniform heating (cooling), and energy saving.
6.A thermal insulation layer is set outside the jacket, filled with high temperature resistant and anti-aging pearl cotton (optional), which has good thermal insulation effect.
7.The exterior cylinder adopts stainless steel plate mirror polishing, primary color matte or frosted matte treatment (optional), with a beautiful and clean appearance.
8.Mirror polishing treatment on the surface of the inner tank body (roughness Ra ≤ 0.6 µ m); All process openings such as inlet and outlet pipes, sight glasses, manholes, etc., and the welding points of the inner tank body are transitioned using the stretching and flanging process, which is smooth, easy to clean, and has no dead corners, ensuring the reliability and stability of the production process and meeting the requirements of "cGMP" and other specifications.
3、 Main configuration description of ingredient tank
agitator | Mixing in the center (off center) of the tank top; Mixing blade forms: frame type, anchor type, propulsion type, blade type, etc., as well as mixing speed display device |
Type of liquid level gauge | Glass tube level gauge, static pressure sensing level gauge, ultrasonic level gauge, etc. (optional). |
Foot form | Adjustable triangular pyramid or circular tube form. |
Attachment configuration | Quick opening sanitary manhole, sight glass, temperature gauge (pointer type), respirator, CIP cleaner, liquid inlet and outlet, sterilization port, sampling port (sampling valve), SIP sterilization port, jacket cold/hot medium inlet and outlet, and other liquid level sensor ports. |
4、 Main specifications and technical parameters of the ingredient tank
Nominal volume | 300L | 500L | 1000L | 2000L | 3000L | 5000L | 10000L |
Inner tank diameter (mm) | 700 | 900 | 1100 | 1400 | 1600 | 1700 | 2000 |
Heat exchange area (m ²) | 1.7 | 2.5 | 4.5 | 7.0 | 9.0 | 13 | 21 |
Mixing power (kW) | 0.55 | 0.75 | 1.1 | 1.5 | 2.2 | 4.0 | 5.5 |
Work pressure (MPa) | Jacket: 0.08~0.6MPa, inner tank: atmospheric pressure~0.5MPa | ||||||
Working temperature (℃) | Jacket:<160 ℃, inner tank:<150 ℃, jacket heat exchange medium: steam (or hot water), cooling water. | ||||||
Equipment material | Inner tank: stainless steel (SUS304 or SUS316L); Clamp SUS304 or Q235-B; Exterior surface cylinder SUS304. | ||||||
Container category | According to the design pressure and medium characteristics, it is classified into atmospheric pressure vessels and Class I pressure vessels. |
Note:
1.The power of the mixing motor in the chart is for reference only, and the mixing speed and blade form depend on the properties of the material.
2.More unlisted volumes outside the chart shall be manufactured according to user requirements. For more detailed information about this device, please contact us by phone.
3.The process parameters required for selecting ingredient tanks/mixing tanks include material properties, working pressure, working temperature, and operating conditions.