High precision air floating desktop CNC external (internal) cylindrical grinder
The ZCS-QMK50A2 high-precision air floating desktop CNC external (internal) cylindrical grinder adopts an air static pressure workpiece electric spindle, an air static pressure external (internal) circular grinding wheel electric spindle, a natural marble bed body, and a Huazhong bus type high-precision CNC system. Achieve a machining accuracy of 0.2um roundness, 1um cylindricity, and Ra0.05um smoothness for the entire machine. The specific technical parameters are as follows:
1、 Technical features:
This machine tool is suitable for mirror machining of cylindrical outer (inner) circles, end faces, and conical surfaces, as well as multi-stage cylindrical outer circles, end faces, and conical surfaces.
The grinder adopts an air static pressure workpiece electric spindle and an air static pressure outer (inner) circular grinding wheel electric spindle, both of which are high-precision air static pressure (air bearing) spindles made of "nano carbon fiber material" with high rigidity, large load capacity, low air consumption, self-lubricating and wear-resistant properties. It has the characteristics of low-carbon, green, environmentally friendly, and wear-resistant.
The whole machine adopts a high-precision CNC system based on the Huazhong bus, achieving two line and two rotation spindle control. Achieve a machining accuracy of 0.2um roundness, 1um cylindricity, and Ra0.05um smoothness for the entire machine.
The workpiece and outer circular grinding wheel electric spindle are both equipped with permanent magnet synchronous motors, built-in encoders, and synchronous drivers to achieve stepless speed regulation.
The inner circular grinding wheel electric spindle adopts a high stiffness air static pressure AC asynchronous electric spindle, with a speed range of 1000-50000 revolutions per minute, 1.5KW, 0.29Nm, and an AC frequency converter stepless speed regulation. The grinding wheel is installed with a straight rod internal thread.
The workpiece clamping adopts various methods such as automatic spring chuck and high-precision chuck. Special fixtures can also be customized according to process requirements. Automatic loading and unloading devices can also be customized.
The feed of the grinding wheel frame and the movement of the worktable are both driven by high-precision linear guides and AC servo motors through high-precision ball screws.
The machine tool bed is made of high-quality natural marble, which has stable organization and solid structure.
The grinder is equipped with pressure sensors at the inlet of the air and water circuits, which have fault alarm protection functions such as overcurrent, overload, air pressure below the lower limit, and cooling water cut-off. And it has communication function with the upper computer (RS-485).
2、 Main Technical Parameters Table of the Whole Machine
Product Name |
High precision air floating desktop CNC external (internal) cylindrical grinder |
|
model |
ZCS-QMK50A2 |
|
Grinding maximum diameter(mm) |
1-50 |
|
Maximum grinding length(mm) |
150 |
|
Rotation angle of workpiece headstock (degrees) |
45 |
|
Processing accuracy |
Roundness(μm) |
0.2 |
|
Cylindricity(μm) |
1 |
|
Surface roughness(Ra/μm) |
0.05 |
Spindle accuracy |
Outer wheel electric spindle |
Rotation accuracy<0.1umRadial runout of shaft head ≤0.1umAxial movement ≤0.1um |
|
Workpiece electric spindle |
Rotation accuracy<0.1umRadial runout of shaft head ≤0.1umAxial movement ≤0.1um |
Workpiece electric spindle |
High stiffness air static pressure permanent magnet synchronous servo electric spindle, built-in encoder, speed range 0--1000turn/Split, 1KW, 3Nm,Servo drive infinite speed regulationThe workpiece clamping adopts various methods such as automatic spring chuck and high-precision chuck. |
|
External circular grinding wheel electric spindle |
High stiffness air static pressure permanent magnet synchronous servo electric spindle, built-in encoder, speed range 0--3000turn/Divide, 1KW, 3Nm,Servo drive infinite speed regulationThe grinding wheel adopts a wheel clamp installation method, and the grinding wheel size is Φ 170 Х 32-9. |
|
Internal circular grinding wheel electric spindle (optional) |
High stiffness air static pressure AC asynchronous electric spindle with a speed range of 1000-50000turn/Score, 1.5KW, 0.29Nm,AC frequency converter infinite speed regulationThe grinding wheel is installed with a straight rod internal thread. |
|
Top notch |
Equipped with a fixed top tailstock or optional air floating top. |
|
guide rail |
XAxis guide rail |
useHigh precision linear guide rail |
|
Zaxisguide |
useHigh precision linear guide rail |
mill frame |
feed |
The feed of the grinding wheel rack and the movement of the worktable are both driven by servo motors through ball screws. |
|
Xaxis(mm) |
Maximum travel distance200, Resolution0.1μm |
|
Zaxis(mm) |
Maximum travel distance180, Resolution0.1μm |
Numerical Control System(μm) |
useCentral China808Bus typeHigh precision CNC systemThe resolution is 01μm. |
|
Bed frame |
Natural marble |
|
Handwheel feed rate per grid(mm) |
0.001 |
|
Electric spindle cooling water tank and water pump |
Independent cooling water tank and water pump |
|
Cutting fluid water tank and water pump |
Independent water tank and pump |
|
compressed air |
Compressed air supply pressure range 0.45-0.55Mpa, total air consumption less than 150L/min |
|
External parameters |
Working pressure0.45~0.55Mpa, power supply380V,50Hz, overall power4KW |
|
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External dimensions1015×1005×802mmNet weight1200Kg 2. Main Technical Parameters Table of the Whole Machine 2. Main Technical Parameters Table of the Whole Machine 2. Main Technical Parameters Table of the Whole Machine |